HomeApplication Based On Auto Highlighting Scan Data Anomalies

Application Based On Auto Highlighting Scan Data Anomalies

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Anomaly Detection Based Applications

  1. Corrosion Under Pipe Support (Robust Detection/Screening)
  2. Tank Floor Inspection from outside Chime (Robust Detection/Screening)
  3. Sleeve Weld Inspection (Complex Geometries)
  4. Vessel Inspection at Elevated Temperatures

Anomaly Detection Approach to Representing UT Data

  • Only Highlighting indications which are ”unusual” compared with the rest of the scan (Shannon Information Processing)
  • Ideal for highlighting subtle damage signatures, especially when close to specimen boundaries e.g. shallow cracks
  • Subject of recent publication by ADG

Shannon Information Processing: Corrosion Under Pipe Support (CUPS)

  • Multiple skip phased array inspection can be used to detect corrosion under pipe supports (without lifting pipe)
  • Smoothly texture, deep flaws do not reflect ultrasound well, easily missed
  • Shannon information (statistical processing) finds weak reflections by comparing to area off of support
  • Robust tool for screening/detection of Corrosion Under Pipe Supports

Shannon Information Processing: Tank Floor Inspection

  • Multiple skip phased array inspection can be used to detect corrosion in annular ring plate of storage tanks
  • Smoothly texture, deep flaws do not reflect ultrasound well, easily missed
  • Shannon information (statistical processing) finds weak reflections with greater confidence

Deployment: Tank Floor Inspection (Shannon Information Processing)

  • Tank Floor Inspected with Multiple-Skip PAUT technique
  • Regions with anomaly highlighted as regions with potential corrosion
  • Circumferential location and distance from the shell was reported for each anomaly

Deployment: Sleeve Weld Inspection (Shannon Information Processing)

  • Major reflections from weld obscure small LOF flaws
  • Potential for mis-identifying geometry as flaws or flaws as geometry
  • LOF defects much easier to identify after applying Shannon Information Processing
  • Analysis significantly faster, less prone to false calls

Shannon Information Processing: Vessel Inspection at High Temperature

  • Developed prototype system for on stream inspection of heavy walled vessel (temperature above 200°C)
  • Designed custom wedge to withstand high temperature (up to 350°C)
  • Tested on 4” block with small FBH holes drilled to various depths heated to 280°C
  • TFM imaging very noisy, shallowest target merged into backwall, PCI image improved but still noisy
  • TFM with Shannon Info processing on signals plus thresholding gives best detection of simulated flaws

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